免鍋爐造紙機 Boiler-free paper machine 新型環保造紙機,采用導熱油作為導熱介質,全新設計烘缸內的結構,使烘缸熱量的散發和均勻度,*模擬蒸汽加熱的效果。適用衛生紙,書寫紙,包裝紙等各類紙張的生產。已在陜西科技大學,成都特種紙造紙廠,湖南迷信紙造紙廠應用。 特點: 1、不使用鍋爐。 2、燃料使用種類廣泛,可使用煤炭,天然 氣,電力,燃油廢木材等 3、模擬蒸汽加熱效果,避免直接加熱引起的紙張變形。 4、操作簡單,使用電加熱和天然氣加熱時,可實現自動化工作。無需人員干預。 New environmental protection paper machine, the use of thermal oil as a thermal media, a new design of the structure inside the oven, so that the heat of the oven and uniformity, compley simulate the effect of steam heating. Application of toilet paper, writing paper, packaging paper and other types of paper production. Has been in Shaanxi University of Science and Technology, Chengdu special paper and paper mill, Hunan superstition paper paper mill application. Features: 1, do not use boilers. 2, a wide range of fuel use, can use coal, natural gas, electricity, fuel waste wood, etc. 3, simulate the effect of steam heating, to avoid direct heating caused by paper deformation. 4, simple operation, the use of electric heating and natural gas heating, can achieve automated work. No human intervention required. 一、主要技術特征: 1. 抄造品種: 787-1092mm衛生紙/餐巾紙 Output paper: 787-1092toilet paper /tissue paper 2. 抄造定量(g/m²): - Gram weight(g/m²)- 3. 凈紙寬度 (mm): 787-1092mm Net paper width (mm): 787-1092mm 4 設計車速 (m/min): 30---100m/min Design work speed (m/min)30----100m/min 5.工作車速(m/min): 50—80m/min Work speed (m/min): 50—80m/min 6. 生產能力(t/d): 0.8-2t/d Daily capacity (t/d):0.8-2t/d 7.傳動方式: 交流變頻,分部傳動 Drive way: AC variable frequency, section drive 8.機型設計: 方箱型結構,分左右手機 Model design: Box structure, operation by left or right hand 9.上漿方式: 正掛漿方式 Sizing way: Front Pulp 10. 適用毛毯: 普化纖平織毛毯 Matched felt: Normal Chemical fiber woven felt 11. 成型網形式: 銅繞線式 Forming wire type: Copper wound-rotor 12. 結構布局: 單層 Structural layout: Monolayer 13. 適用電源(v, HZ): 220, 380伏/50~60HZ Power (v, HZ): 220, 380v/50~60HZ 14. 氣動介質: 壓縮空氣0.6MPa 3級工業壓縮空氣標準 Pneumatic medium: Compressed air, 0.6 MPa, level 3 industrial compressed air standards 15. 適用蒸汽: 0.3MPa Steam: 0.3MPa 16. 水質標準: PH-7總堿度(以 CaCO3計 mg/L)≤350 Water quality standard: PH-7, total alkalinity(take CaCO3 as example, mg/L)≤350 17. 基本占地面積: 120-150m² Factory area: 120-150m² 18. 操作人員: 3--5人 Worker number: 3-5 worker 19. 使用原料:晴綸纖維/芳綸纖維/碳纖維以及各類非植物纖維 Raw material:acrylic fiber / aramid fiber / carbon fiber and all kinds of non plant fibe 第二部分:工藝流程 Part two: Process Flow 僅供參考(Just for reference) 第三部分:紙張樣品圖 Partthree: Output paper samples 第四部分 使用原料:稻草、麥秸、木材、廢紙等 Raw material: Rice straw, wheat straw, wood, waste paper, etc 第五部分:紙機主要部件細節圖 Part four: Detail pictures of paper making line 機架 (Rack) 網籠 (cylinder mold) 烘缸 (Dryer) 托輥 (pressure roll) 導熱油 Thermal conductive oil。 導熱油具有抗熱裂化和化學氧化的性能,傳熱效率好,散熱快,熱穩定性很好。導熱油作為工業油傳熱介質具有以下特點:在幾乎常壓的條件下,可以獲得很高的操作溫度。即可以大大降低高溫加熱系統的操作壓力和安全要求,提高了系統和設備的可靠性;可以在更寬的溫度范圍內滿足不同溫度加熱、冷卻的工藝需求,或在同一個系統中用同一種導熱油同時實現高溫加熱和低溫冷卻的工藝要求。即可以降低系統和操作的復雜性;省略了水處理系統和設備,提高了系統熱效率,減少了設備和管線的維護工作量。即可以減少加熱系統的初投資和操作費用;在事故原因引起系統泄漏的情況下,導熱油與明火相遇時有可能發生燃燒,這是導熱油系統與水蒸汽系統相比所存在的問題。但在不發生泄漏的條件下,由于導熱油系統在低壓條件下工作,故其操作安全性要高于水和蒸汽系統。導熱油與另一類高溫傳熱介質熔鹽相比,在操作溫度為400℃以上時,熔鹽較導熱油在傳熱介質的價格及使用壽命方面具有的優勢,但在其它方面均處于明顯劣勢,尤其是在系統操作的便捷性方面,化學性質較穩定,不像輕質油那么容易著火燃燒 Heat transfer oil has the properties of anti cracking and chemical oxidation, good heat transfer efficiency, fast heat dissipation and good thermal stability. As the heat transfer medium of industrial oil, heat transfer oil has the following characteristics: under the condition of almost normal pressure, high operating temperature can be obtained. That is to say, it can greatly reduce the operating pressure and safety requirements of the high-temperature heating system and improve the reliability of the system and equipment; it can meet the process requirements of heating and cooling at different temperatures in a wider temperature range, or it can realize the process requirements of high-temperature heating and low-temperature cooling with the same heat transfer oil in the same system at the same time. It can reduce the complexity of the system and operation, omit the water treatment system and equipment, improve the thermal efficiency of the system, and reduce the maintenance workload of the equipment and pipeline. That is to say, it can reduce the initial investment and operation cost of the heating system; in the case of system leakage caused by accident, when the heat-transfer oil meets the open fire, it is likely to burn, which is the problem existing in the heat-transfer oil system compared with the water steam system. However, under the condition of no leakage, the operation safety of heat transfer oil system is higher than that of water and steam system because it works under low pressure. Compared with the molten salt of another kind of high-temperature heat transfer medium, when the operating temperature is above 400 ℃, the molten salt has absolute advantages over the heat transfer medium in terms of the price and service life of the heat transfer medium, but it is obviously inferior in other aspects, especially in terms of the convenience of system operation, the chemical property of the heat transfer oil is relatively stable, and it is not easy to ignite and burn like light oil 第五部分:企業簡介 Part five: Company profile 國瑞造紙機械設備有限公司專業生產造紙機械和制漿設備,主要產品包括: 各種型號高速衛生紙、餐巾紙造紙機、文化紙造紙機、工業包裝紙造紙機、中高速迷信紙造紙機以及特種紙造紙機等。 在過去的三十多年的生產、銷售過程中,我們擁有了一批精良的技術團隊, 形成了完善的售前服務、售后技術支持和產品質量嚴格把控的經營管理體系。 產品全國18個省,遠銷越南、蒙古、巴西、烏茲別克斯坦、西非、南非等10多個國家與地區。 如果您有任何問題,請,期待與您的合作! Guo Rui PaperMakingMachinery Co., Ltd is specialized in the paper making machines and pulp making equipments. The main items as below: high speed Toilet paper machine, Napkin paper machine, Culture paper machine, Industrial packaging paper machine, Yellow paper machine and specialty paper machine. During the past thirty years production and sales, we have owned one excellent R&D department, as well as the good pre-sale service, after-sale technical support and strictly quality control system. Our products has been sold in the most of the China, as well as the foreign country, such as, Vietnam, Mongolia, West Africa, South Africa, Brazil, Uzbekistan, etc. Any questions, please feel free to contact us!