500kg定點(diǎn)澆鑄中頻爐感應(yīng)電爐設(shè)備
500kg定點(diǎn)澆鑄中頻爐
500kg fixed-point casting intermediate frequency
一、設(shè)備說明
設(shè)備概述：該產(chǎn)品屬于新型專業(yè)爐種，引進(jìn)設(shè)計(jì)制造，的液壓傾爐連桿機(jī)構(gòu)，在熔煉完畢倒出熔液全過程中，能始終使金屬溶液倒入直徑很小的接料口內(nèi)。是采用水(氣)霧化工藝生產(chǎn)金屬粉末及類似工藝要求之選擇裝備。
二、0.5/250kw中頻無芯感應(yīng)定點(diǎn)澆注熔煉爐主要技術(shù)參數(shù)
| A、綜合參數(shù) |
| 序號(hào) | 項(xiàng)目 | 參數(shù) |
| 1 | 電源功率 | 160kw、250kw、500kw、1000kw |
| 2 | 爐子額定溫度容量 | 0.25/0.5/1 |
| 3 | 額定溫度頻率 | 800Hz以上 |
| 4 | 進(jìn)線電壓 | 380V |
| C、爐體指標(biāo) |
| 序號(hào) | 項(xiàng)目 | 參數(shù)要求 |
| 1 | 爐殼結(jié)構(gòu) | 鋼殼結(jié)構(gòu) |
| 2 | 爐殼材質(zhì) | 45#鋼 |
| 3 | 磁軛材質(zhì) | Z11-0.23 |
| 4 | 磁軛覆蓋率 | 85% |
| 5 | 感應(yīng)器銅管材質(zhì) | 2純銅99.9 |
| 6 | 液壓泵 | 雙機(jī)雙泵 |
| 7 | 傾爐角度 | 0～95° |
三、定點(diǎn)爐體說明
爐體部份包括感應(yīng)加熱線圈、結(jié)構(gòu)主體碳鋼、加磁軛，絕緣體、耐熱絕熱材料、支承框架、定點(diǎn)澆鑄結(jié)構(gòu)等。
爐體定點(diǎn)澆鑄結(jié)構(gòu)安裝在支承框架上，根據(jù)甲方提供的霧化中間包及霧化炮臺(tái)尺寸，設(shè)計(jì)爐體和液壓傾爐機(jī)構(gòu)。此爐體運(yùn)行速度均勻，爐咀的高差小，出液連續(xù)穩(wěn)定。爐咀的運(yùn)行曲線，由固定的軌跡，并由電腦優(yōu)化運(yùn)算，使用特殊的曲線模板導(dǎo)向鎖定，使?fàn)t體從連續(xù)出液到定點(diǎn)出液均勻有序進(jìn)行。爐體傾轉(zhuǎn)角度：0～95°（0°指爐口為水平位置）；爐翻轉(zhuǎn)穩(wěn)定性高，出料口定位精度高（熔煉爐出爐口與漏包的距離小于50mm），澆注中心變動(dòng)誤差小，霧化澆鋼時(shí)爐嘴無前后運(yùn)動(dòng)，定點(diǎn)澆注精度高，，前后誤差不超過30mm，同時(shí)保證了金屬液流的穩(wěn)定。成套設(shè)備維護(hù)更換均采用模塊化設(shè)計(jì)，易維護(hù)易檢修，很大程度提高生產(chǎn)效率。
First, descriptionof Fixed point casting
Equipment Overview: his product belongs to a new type of professional . It is designed and manufactured by foreign technology. he unique hydraulic tilting rod linkage mechanism can always pour the metal solution into the material with small diameter during the whole process of melting and pouring out the molten metal. It is a choice of equipment for the production of metal powders and similar processes using a water (gas) atomization process.
Second,0.5/250kwintermediate frequency coreless inductionfixed point casting melting main technical parameters
| A, comprehensive parameters |
| Serial number | project | parameter |
| 1 | Power supply | 160kw, 250kw, 500kw, 1000kw |
| 2 | Furnace rated capacity | 0.25/0.5/1 |
| 3 | Rated frequency | More than800Hz |
| 4 | Line voltage | 380V |
| C, index |
| Serial number | project | Parameter requirement |
| 1 | Furnace shell structure | Steel shellstructure |
| 2 | Furnace shell material | 45 # steel |
| 3 | Yoke material | Z11-0.23 |
| 4 | Yoke coverage | 85% |
| 5 | Sensor copper tube material | 2 pure copper 99.9 |
| 6 | Hydraulic pump | Double machine double pump |
| 7 | ilt angle | 0 to 95° |
hird, the fixed pointdescription
he body part includes an induction heating coil, a structural bodycarbon steel,a yoke, aninsulator, a heat-insulating material, a support frame, a fixed-point casting structure, and the like.
he fixed-point casting structure of the body is installed on the supporting frame,ａnd the body and the hydraulictilting mechanism aredesigned according to the size of the atomizing tundish and the atomizing turret provided by the party A.he bodyruns at a uniform speed, the height difference of the nozzle is small, and the liquid discharge is continuously stable.he running curve of the nozzle is fixed by thetrajectoryａnd optimized by the computer. he special curved template is used to guide the locking,so that the body is uniformly and orderly discharged from the continuous liquid discharge to the fixed point.he tilting angle of the body: 0～95° (0° refers to the horizontal position of the mouth); the has high stability of turning, and the positioning accuracy of the discharging port is high(the distance between the outlet and the leakage of the melting is less than50mm), and the pouring center changes. he error is small, the nozzle does not move back and forth when atomizing the steel, the precision of the fixed point casting is high, the front and back error does not exceed30mm, and the stability of the metal liquid flow is ensured.he maintenance and replacement of complete sets of equipment are modular in design, easy to maintain and easy to overhaul, greatly improving production efficiency.
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哪個(gè)廠家的質(zhì)量好?生產(chǎn)廠家西格馬質(zhì)量好，售后完善。
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